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Home> Industry News> Application of TE Connectors in Automotive Wiring Harnesses
July 08, 2025

Application of TE Connectors in Automotive Wiring Harnesses

1. Introduction to TE Connectors
 
TE Connectivity (formerly Tyco Electronics) is a global leader in connectivity and sensor solutions. Its CONNECTORS are widely used in automotive electrical systems, especially in wiring harnesses, due to their high reliability, environmental resistance, and broad compatibility with automotive-grade standards.
Brand: TE Connectivity
Industry focus: Automotive, industrial, aerospace, communications, etc.
Key Features: Durable, moisture-resistant, vibration-resistant, high-temperature capable
 
2. AUTOMOTIVE WIRING HARNESS Overview
 
The automotive wiring harness is the central nervous system of a vehicle’s electrical architecture. It connects various components like:
Engine control units (ECUs)
Lights
Sensors and cameras
Infotainment systems
Battery management systems (BMS) in EVs
ADAS (Advanced Driver Assistance Systems)
 
TE connectors serve as critical interface points within these systems, ensuring safe and reliable signal and power transmission.
 
3. Typical Applications of TE Connectors in Automotive Harnesses
 
3.1 Powertrain Systems
 
Application: Engine sensors, ignition coils, transmission control
Connector Type: AMP Superseal, DEUTSCH DT series
Requirements: Heat resistance, oil resistance, vibration stability
 
3.2 Body & Interior Electronics
 
Application: Lighting systems, power windows, HVAC controls, instrument panels
Connector Type: MCON, MQS, MULTILOCK series
Requirements: Compact size, easy insertion/extraction, low contact resistance
 
3.3 Safety Systems
 
Application: Airbags, seatbelt sensors, collision sensors
Connector Type: SRS connectors, sealed airbag connectors
Requirements: Zero-failure tolerance, anti-misconnection design
 
3.4 Infotainment and Communication
 
Application: GPS, USB ports, cameras, display interfaces
Connector Type: USB connectors, HSD (High-Speed Data) connectors, FAKRA RF
Requirements: High data rate, signal integrity, shielding against EMI
 
3.5 Electric Vehicles (EVs) and Battery Systems
 
Application: HV battery connectors, inverter and charging system
Connector Type: AMP+ High Voltage Connectors, HVP (High Voltage Power) series
Requirements: High current capacity, safety interlock, EMI shielding
 
3.6 Advanced Driver Assistance Systems (ADAS)
 
Application: Radar, lidar, camera systems
Connector Type: FPC/FFC connectors, MATEnet data connectors
Requirements: High-speed transmission, shielding, small form factor
 
4. Advantages of Using TE Connectors in Automotive Wiring Harnesses
 
Advantage Description
Automotive-grade durability Designed to withstand extreme temperatures, vibration, and harsh environments
Reliable sealing IP67/IP68 rated connectors protect against water, dust, and chemicals
High-performance contacts Low contact resistance and long lifecycle ensure reliability
Standardized modular design Allows for flexible and scalable wiring architecture
Support for high-speed data Critical for infotainment and ADAS communication systems
Global compliance Meets ISO, IATF, and other automotive standards
 
5. Typical TE Connector Series in Automotive Applications
 
Series Application Area Key Features
AMP Superseal Engine & powertrain Waterproof, vibration-resistant
MQS / MCON Body electronics Compact, low insertion force
DEUTSCH DT Harsh environments Sealed, rugged design
AMP+ High-voltage EV systems HVIL, 2–3 phase, up to 1,500V
FAKRA / HSD Infotainment, cameras High-speed, EMI shielded
SRS Airbag Connectors Safety systems Zero-error, color-coded
 
6. Conclusion
 
TE Connectivity plays a crucial role in the automotive industry by providing reliable, high-performance connectors tailored to the demanding environments of modern vehicles. From internal cabin electronics to high-voltage EV power systems, TE connectors ensure stable signal and power delivery, improved safety, and enhanced data communication—all critical for next-generation smart, connected, and electric vehicles.
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Hongkong Suntex Electronic Co., Ltd. Hong Kong Suntex Electronics is a comprehensive manufacturer in the wire harness industry. The company was established in 2009. For over 15 years, we have always adhered to the pursuit of...

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